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surface treatment

Aalberts surface technologies Berlin

Aalberts surface technologies > locations & contact > Aalberts surface technologies Berlin
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about this location

Our consistently high quality wins the trust of our customers. Aalberts Surface Technologies GmbH (the German equivalent of “Ltd “) is your partner in Berlin when it comes to surface coating, corrosion and wear protection for your technical components. And there are many more surface properties that our surface treatment company is able to produce!

welcome to Berlin

“Stern-Radio”, under this name radio sets were produced in the GDR. The main plant in Berlin-Marzahn also included the electroplating manufacturing plant in the present-day Springpfuhl industrial estate, which was acquired by the AHC almost two years after the fall of the Berlin Wall in 1991. Since then, a consistent path of modernization and automation has been taken, which continues to this day. Since 2019 we have been offering surface coating technology in Berlin as part of the Aalberts Group, including:

  • color anodizing of metals (aluminum)
  • hard coating,
  • electroless nickel plating,
  • plasma chemical coating.

Except for one manual electroplating system, all surface technology coating systems in Berlin today are fully automatic, including the documentation of all process parameters.

The Aalberts surface technologies plant in Berlin offers surface technology produced in a 3-shift operation with around 80 employees and regularly trains surface coaters.

our surface treatment services in Berlin

process overview

processmax. size in mmmax. weight in kg
Color anodizing on titanium300x300x30010
Anodizing black1200x800x300300
Anodizing colorless1200x800x300300
HART-COAT® black1200x800x300300
HART-COAT® colorless1200x800x300300
DURNI-COAT® DNC 520-AL900x800x300300
DURNI-COAT® DNC 471 lead-free1200x1050x450300
DURNI-COAT® DNC 5202200x1100x450300
DURNI-COAT® DNC 571 steel1200x1050x450300
KEPLA-COAT® black2000x1100x450300
KEPLA-COAT® white2000x1100x450300
MAGOXID-COAT® black500x500x40010
MAGOXID-COAT® white2200x1100x450300
META-COAT® / HD1200x800x300300
Tin plating matt900x800x300300

hard anodizing solution in Berlin with HART-COAT®

The HART-COAT® process, or HC for short, is an electrolytic treatment of aluminum that results in the formation of a hard and thick layer of aluminum oxide. With the HART-COAT® surface refinements, we hard anodize workpieces in Berlin for which a high degree of corrosion protection, wear resistance, dimensional accuracy, sliding behavior or insulation is required. HART-COAT® coatings are characterized by good adhesion to the base material. Compared to conventional anodized coatings, HART-COAT® coatings are thicker and more wear-resistant.HART-COAT® surface refinement is used in almost all technical areas in which aluminum parts are subject to special functional requirements.
process variants
  • HC for wrought aluminum alloys and for sand and gravity die casting
  • HC-CU for aluminum alloys with high copper content
  • HC-GD for aluminum die casting alloys
fields of application​

Through use of the HART-COAT® process in Berlin, we mainly anodize components from these customer fields: Automotive engineering, office technology, data technology, power engineering, household appliance industry, mechanical engineering, medical equipment construction, measurement technology, pharmaceutical industry, defense industry.

Our HART-COAT® process follows the standards listed here (extract):

  • MIL-A-8625 (US Defense)
  • DIN 17611
  • VW TL 212

(Process-related restrictions may result in deviation from the norm)

application examples
Examples of components hard-anodized using the HART-COAT® process are: Surgical instruments, nozzles, housings, holding devices, levers, insulating pins, camera parts, clamping devices, pistons, coupling parts, bearing rollers, cam discs, rollers, coils, valves, gear wheels and racks, cylinder heads, bushings.

electroless nickel plating in Berlin with DURNI-COAT®

DURNI-COAT® is a process for the chemical nickel plating of metals (electroless nickel). In this process, the electroless nickel coating in Berlin takes place as chemical deposition without an external power source.

The performance spectrum of DURNI-COAT® electroless nickel coatings ranges from chemical resistance, dimensional accuracy and optimum sliding properties to electrical conductivity and increased hardness. The coatings are deposited uniformly and true to contour. This ensures optimum finishing even for geometrically complex components.

Electroless nickel plating in Berlin with DURNI-COAT® is suitable for surface finishing of all low-alloy ferritic steels, cast iron materials, stainless steels, non-ferrous metals such as copper, brass or bronze, aluminum alloys and sintered metal materials.

The three most demanded properties in the application of electroless nickel coatings are wear protection, corrosion resistance and contour fidelity. This is followed by solderability, favourable friction behavior, high ductility and certain magnetic properties.

process variants
  • Corrosion and wear resistant
  • DNC 471/571 for steel
  • DNC-Al 520 for aluminum and aluminum alloys
fields of application​

The customer industries for DURNI-COAT® -refined components include, among others: Valve construction, automotive engineering, mining, office technology, chemical industry, data technology, railway technology, electrical engineering, energy technology, aircraft construction, household appliance industry, hydraulic industry, communication technology, mechanical engineering, medical equipment construction, measuring technology, pharmaceutical industry, pneumatics industry.

Our DURNI-COAT® process follows the standards listed here (extract):

  • DIN EN ISO 4527

(Process-related restrictions may result in deviation from the norm)

application examples
Examples of components chemically nickel-plated using the DURNI-COAT® process are: Wastewater technology components, drive units, fittings, nozzles, printing machine components, vehicle parts, filter housings, guide bushings, gear parts, flaps, pump bodies for natural gas and crude oil applications, vibration stressed components, textile machine parts, valves, compressors, packaging machine parts.

technical anodizing solution in Berlin

Technical anodizing is a coating for the functional, but also decorative finishing of aluminum and aluminum sheets. The coating is carried out in an acid electrolyte at temperatures slightly below room temperature. The workpiece is connected as an anode. In the course of the treatment, the workpiece surface is converted into a porous (dense), hard and wear-resistant aluminum oxide layer. Sealing closes the pores and greatly improves corrosion resistance. The layer thickness varies between 10 and 30 µm depending on the application and alloy.

Technically anodized aluminum parts and sheets offer increased corrosion and wear protection in almost all industries.

fields of application​
Our coating company offers anodized aluminum services in Berlin to customers from various industries, including the construction industry, chemical industry, computer industry, electrical engineering, vehicle construction, household appliances and goods, lighting industry, aerospace industry, mechanical engineering, medical technology, furniture and fittings industry, optics/precision engineering, sports and camping industry, textile industry.Our coating company offers anodized aluminum services in Berlin to customers from various industries, including the construction industry, chemical industry, computer industry, electrical engineering, vehicle construction, household appliances and goods, lighting industry, aerospace industry, mechanical engineering, medical technology, furniture and fittings industry, optics/precision engineering, sports and camping industry, textile industry.

Technical anodizing is also used as a corrosion undercoating before painting components that are used near the sea.

Our technical anodizing process follows the standards listed here (extract):
  • MIL-A-8625 (US Defense)
  • DIN 17611
  • DIN EN 2284
  • VW TL 212
(Process-related restrictions may result in deviation from the norm)
application examples
Examples of components anodized according to the technical anodizing process are: Housings, covers, frames, plates, rings.

plasma chemical coating solution in Berlin with KEPLA-COAT®

KEPLA-COAT® is a plasma chemical coating for the refinement of aluminum and titanium alloys.

The KEPLA-COAT® coating protects aluminum and titanium from wear and corrosion and, due to its surface structure, enables the absorption of lubricants as well as subsequent workpiece treatments such as varnishing or impregnation.

In addition to excellent wear protection, KEPLA-COAT® offers absolute contour accuracy, dimensional accuracy and hardness. KEPLA-COAT®-coated substrates have a considerably higher fatigue strength than substrates with comparable layers.

The layers resist aggressive gases such as chlorine and boron trichloride. In addition, KEPLA-COAT® guarantees very good sliding properties, especially in combination with PTFE or other dry lubricants.

fields of application​

On our Berlin manufacturing site, we offer plasma chemical coating services using KEPLA-COAT® to customers from various industries, including among others: Automotive engineering, data processing, electronics, power engineering, communication technology, aerospace industry, optical industry, mechanical engineering, medical device construction, vacuum technology.

application examples
Aluminum components coated with KEPLA-COAT® in Berlin can be used in a variety of ways: they serve, for example, as geometrically complex rotors in turbo-molecular pumps. There, the crack- and pore-free layer of the workpiece prevents the penetration of reaction gases and thus provides the necessary protection against plasma etching processes, while at the same time withstanding the mechanical stress of extremely high speeds. KEPLA-COAT®-coated aluminum materials are also used as sealing rings, fixing discs, rollers, drums or cylinder tubes.Due to their high light absorption capacity, black KEPLA-COAT® coatings are suitable for optical parts, diaphragms or radiant heaters, for example.

plasma chemical coating solution in Berlin with MAGOXID-COAT®

MAGOXID-COAT® is a plasma chemical coating for the refinement of magnesium alloys.

The MAGOXID-COAT® coating composite protects magnesium alloys against wear and corrosion and, due to its surface structure, enables the absorption of lubricants as well as subsequent workpiece treatments such as painting or impregnation.

The plasma chemical process leads to crystalline oxide ceramic layers which, in addition to high wear and corrosion protection, also meet other requirements such as hardness, contour accuracy, flexural fatigue strength, dimensional stability or temperature resistance.

fields of application​

We offer plasma chemical coating services in Berlin using MAGOXID-COAT® to customers from various industries, including: Automotive engineering, fittings manufacturing, office technology, data processing, power engineering, household appliance industry, communication technology, aerospace industry, optical industry.

application examples
Magnesium is the lightest metal in the field of construction materials. MAGOXID-COAT® optimally combines the versatility of magnesium materials with a broad spectrum of coating properties. The coating enables the use of treated magnesium products in various areas.Magnesium components are coated with MAGOXID-COAT® white to protect them from wear and corrosion. MAGOXID-COAT® white can also be painted subsequently (e.g. rims for sports cars, bicycles and wheelchairs).
MAGOXID-COAT®
Magnesium rim coated with MAGOXID-COAT®
Magoxid KeplaCoat
In this plant, workpieces are refined using the KEPLA-COAT® (aluminum and titanium) and MAGOXID-COAT® (magnesium materials).
Plasma chemical coating
Plasma chemical coating
Plasma chemical coating Berlin
Plasma chemical coating

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Aalberts surface technologies offers security. We want to offer you the greatest possible security. That is why our Aalberts surface technologies sites are certified.

certificates

ISO 9001:2015
IATF 16949:2016
ISO 14001:2015
ISO 50001:2018

general terms and conditions

General Terms and Conditions of Purchase Aalberts surface technologies Germany - surface treatment & polymer
General Terms and Conditions of Sale and Delivery Aalberts surface technologies Germany - surface treatment & polymer
Company Policy - surface treatment

our inhouse processes

We are the right partner for both new parts business and component maintenance. In addition to offering various coating processes, our competence also includes partial coating of components and keeping technically necessary areas of the components free from coating. In individual areas we also offer light assembly steps after coating.
additional services anodizing electroless nickel plating hard anodizing plasma chemical coatings

industries we serve

automotive

e-mobility

oil & gas

printing

aalberts surface technologies automotive automotive
Electric motor e-mobility
oil and gas industy oil & gas
Printing industry printing

contact & directions

Aalberts Surface Technologies GmbH

Coswiger Straße 16
12681
Berlin
Germany
+49 30 549904 0
52.528455313.5331206
berlin@aalberts-st.com
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Unsere Verfahren

heat treatment
HIP | braze | heat treatment
polymer coating
reel-to-reel
surface treatment

Wir bieten weltweit alle Arten von Wärmebehandlungsprozessen an. Unsere Anlagen sind logistisch eng miteinander verknüpft, so dass Ihnen alle Verfahren zur Verfügung stehen. Erfahren Sie mehr zu unseren Wärmebehandlungsverfahren.

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Heiß-Isostatisches Pressen (HIP) dient der Beseitigung von Porosität. Sie benötigen bei Lötverbindungen eine hohe mechanische Haltbarkeit und Unempfindlichkeit bei hohen Temperaturen? Wir bei Aalberts surface technologies bieten die Lösung durch Hartlöten (brazing).

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Polymerbeschichtungen können auf viele Grundmaterialien aufgebracht werden und bieten lang anhaltenden Schutz. Sie sind mechanisch besonders gut mit dem Untergrund verankert und bieten verbesserte Gleiteigenschaften und/oder hohe Verschleißfestigkeit.

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Mit 40 Jahren Erfahrung in der kontinuierlichen Veredelung von reel to reel können Sie sich auf Aalberts surface technologies verlassen, um innovative Lösungen zu finden. Unser Service umfasst Trommelgalvanik, kontinuierliche selektive Galvanik und Gestellgalvanik.

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Fast alle metallischen Grundwerkstoffe können mit unseren selbstentwickelten und patentierten Verfahren durch Oberflächenbeschichtungen in ihren Eigenschaften optimiert werden, egal ob sie besonders hart, glatt, verschleißfest oder korrosionsbeständig sein sollen.

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read all about our processes

Discover our services

heat treatment
HIP | braze | heat treatment
polymer coating
reel-to-reel
surface treatment

We offer all types of heat treatment processes. Our facilities are closely interlinked in terms of logistics, which means that all processes are available to you. For a complete list and description of heat treatment technologies please select the button.

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Hot isostatic pressing (HIP) is used to eliminate porosity. Do you need high mechanical durability and insensitivity to high temperatures for solder joints? We at Aalberts surface technologies offer the solution through brazing.

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Polymer coatings can be applied to a wide variety of base materials and offer long-lasting protection. They are particularly well anchored mechanically to the substrate. Additional enhancement layers allow non-stick coatings to be combined with improved sliding properties and/or high wear resistance. 

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With 40 years of experience in continuous reel to reel finishing, you can depend on Aalberts surface technologies to find innovative solutions that other companies might say are impossible. Our service includes barrel plating, continuous selective plating and rack plating.

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Almost all metallic base materials can have their properties optimised by surface coatings using our proprietary and patented processes, regardless of whether they should be particularly hard, smooth, wear-resistant or corrosion-resistant.

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